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Home > JDB Solid lubricating bearings

Product Size

JDB-1
JDB-2
JDB-3
JDB-4
JDB-5
JFB
JFBB
JTW
JESW
JESW
JSP
JDB Solid lubricating bearings (JDB-1/2/3/4/5)

Series Description: The wear resistant material is a metal substrate, by adding various lubricating material to reduce the friction coefficient and self-lubricating. This material combines high load metal structure, advantages, good impact resistance and a low coefficient of friction nonmetallic, it can meet a variety of different conditions of use.

Technical Parameters
Alloy materials
Model JDB-1 JDB-2 JDB-3 JDB-4 JDB-5
Grade
China Brands
GB1776-87
ZCuZn25
AI6Fe3Mn3
ZCuSn6Zn6Pb3 ZCuAI10Fe3 ZCuSu10P1 Steel+ZCuSn6Zn6Pb3 HT250 GCr15
International
ISO1338
GCuZn25
AI6Fe3Mn3
GCuSn6Zn6Pb3 GCuAI10Fe3 CuSn12 Steel+CuSn6Zn6Pb3Fe3Ni5 - B1
Germany
DIN
G-CuZn25
AI5
GB-CuSn5Zn5Pb5 GB-CuAI10Ni GB-CuSn10 Steel+CuSn6Zn6Pb3Ni - 100Cr6
Japanese
JIS
HBsC4 BC6 AIBC3 BC3 BC6 FC250 SUJ2
United States
ASTM/UNS
C86300 C83600 C95500 C90800 C83600 Class40 52100
British Standard
HTB2 LG2 AB1 PB4 LG2 - -
Chemical composition of alloy
Chemical Elements JDB-1 JDB-2 JDB-3 JDB-4 JDB-5
Cu ( % ) Rest Rest Rest - -
Sn ( % ) - 6 - 10 6 - -
Zn ( % ) 25 6 - - 6 - -
Ni ( % ) - - - - - - -
AI ( % ) 6 - 10 - - - -
Fe ( % ) 3 - 3 - - Rest Rest
Mn ( % ) 3 - - - - 0.905 - 1.3 0.20 - 0.40
Cr ( % ) - - - - - - 1.30 - 1.65
C ( % ) - - - - - 2.5 - 4 0.95 - 1.05
Si ( % ) - - - - - 1.0 - 1.3 0.15 -0.35
Pb ( % ) - 3 - - 3 - -
Technical Parameters
Performance JDB-1 JDB-2 JDB-3 JDB-4 JDB-5
Max.load P ( N/mm² ) 100 60 70 60 250
Max.speed V ( m/s ) Dry0.4 oil5 2 2 0.5 0.1
Max.PV ( N/mm²·m/s ) 3.8 0.5 0.6 0.8 2.5
Density ρ( g/cmsup3 ) 8.0 8.0 7.6 7.3 7.8
Tensile strength ( N/mm² ) > 600 > 250 > 500 > 250 > 1500
Elongation ( % ) > 10 > 4 > 10 - -
Hardness ( HB ) > 210 > 80 > 80 > 160 HRC> 55
Max.temp ( ℃ ) 300 350 300 400 350
Friction coef. ( μ ) Oil lubrication: 0.03 Friction(dry): 0.16
Metallography
JDB high-strength copper alloy as base material, according to the use conditions by a certain percentage of its working surface machined hole and fill one solid lubricant. High-strength copper alloy provides a high load carrying capacity and the solid lubricant can be formed lower friction. Under dry friction condition of our pre-designed layer of lubricating film in the bearing surface to ensure that in the shortest possible time will be transferred to the solid lubricant on the coupling member and form a valid solid lubricant film.
Bearing characteristics

Modern designs are taking on a huge need for today's self-lubricating bearing materials. Even in extreme extreme operating conditions and maximum load conditions are also required maintenance-free. With the continuous improvement of cost requirements, the reliability of equipment and plant operation requirements are also getting higher and higher. Metal self-lubricating bearings are designed for maintenance-free and self-lubricating conditions under long-term service conditions, thus making it possible to design reliable long-term self-lubricating systems. Metal self-lubricating bearing materials can be widely used in high-load low-speed conditions of rotation, swing and linear reciprocating motion, but also applies to traditional lubrication can not be achieved or prohibited to use the occasion, or in special conditions such as dust, Load or irradiation conditions need long-term and stable use.

Solid lubricants
Solid Lubricant
Lubricant Features Typical application
SL1 Graphite+add Excellent resistance against chemical attacks and low friction.Temp limit 400 ℃ Suite for general machines and under atmosphere
SL4 PTFE+Additives Lowest in friction and good of water lubricarion ,Temp.limit 300℃ Ship,hydraulic turbine,gas turbine etc
Product Features

1. No oil supply device, hole injection, fuel tank processing
Cost of oil installations, processing fees, saving assembly fees, extra costs and time, and can significantly reduce manufacturing costs.
2. Lower operating costs
Significantly reduce the use of lubricants and equipment maintenance costs, while also eliminating the risk due to lack of oil supply caused.
3. Shorten design time
Non-oil can make the design and structure greatly simplified, reducing costs, saving design time. In addition, the use of self-lubricating bearings can also improve the mechanical properties, extend life and improve reliability, achieve significant results.
4. Oil recovery and environmental protection
No waste oil recycling, are environmentally friendly. JDB (500 # SP) self-lubricating bearing as machinery parts and components industry, there is some use in a broad sense. In order to make the mechanical drive is operating normally, a lot of effort. The bearing is divided into Rolling and plain bearings. General sliding bearings Under high load movement, foreign matter, the temperature condition, fuel, maintenance, etc. imperfect, it can cause nap. Under harsh conditions are generally plain bearings can not be used, solid mosaic self-lubricating metal shaft like this Order of the abrasion resistance of the nap, play bearing proper performance, to achieve the role of mechanical performance and maintenance-free maintenance.

Precautions for use

1. Where possible, try to use standard design;
2. Please note that the surface of any foreign body assembly;
3. Sliding surface after use, because the solid lubricant film formation results in a surface with black or gray-black phenomenon, please do not scrub, as usual;
4. Before assembly, if the lubricating oil applied to the wear parts, can shorten the running-in period, in favor of mechanical operation, operation;
5. The assembly should be slowly pushed forbidden beat, so as not to damage bearings and cause deformation;
6. Design, should be used in different parts of the appropriate material, in order to improve the mechanical properties, extending bearing life;
7. In the high load, the reciprocating motion, it is recommended to use screws;
8. In fresh water, sea water, and at sea, the shaft, or recommend the use of stainless steel, chrome plated.

Product advantages

1. The flexible design, simple and convenient, using a wide range;
Oil supply system in the mechanical design is a lot of work, time-consuming device, the use of solid self-lubricating bearings need not be considered in the design of fuel means saving fuel plant equipment, and can for a variety of special occasions, the solid self-lubricating bearings designed into a variety of shapes to meet the needs of a variety of special occasions, the use of solid self-lubricating bearings, can significantly reduce the mechanical maintenance, fuel and other expenses.
2. No oil can be used;
Since the linear expansion coefficient greater than the solid lubricant from the metal substrate, so when solid self-lubricating bearings start running, the film will be transferred to the grinding member of the realized self-lubricating, so solid self-lubricating bearings can be difficult to use in refueling and can not refuel or fat place, even in the case of low-speed high-load, but also can play a good lubrication.
3. The use of low cost;
Traditional mechanical design, in a certain operating time, refueling and maintenance should always check the fuel gauge, oil installations is smooth, due to regularly refuel the body itself and cause pollution of the surrounding environment, resulting in increase of the maintenance costs and achieve after self-lubricating, not only can make the environment clean, but also greatly reduce the use of lubricant costs.
4. The high-load, low-speed conditions, can play a superior performance;
Solid self-lubricating bearings are used centrifugal casting high-strength brass alloy as a matrix, play a role in carrying the load, graphite has good self-lubricating properties of specially formulated as a lubricant, play a role in self-lubricating, it combines them the respective merits, even under high load, low speed conditions, can play a superior performance.
5. The reciprocating motion, rocking motion, and frequent start and stop the film formation difficult place to play excellent wear resistance;
The solid lubricant self-lubricating bearings are arranged principle is to ensure that all parts of the grinding member has a lubricant effect during operation of the thus arranged with the lubricant must be based on the direction of movement of the grinding member arranged to determine the position of the lubricant.
6. superior chemical resistance and corrosion resistance;
Solid self-lubricating bearing lubricant is specially formulated with graphite, PTFE, molybdenum disulfide and other wear-resistant material, which has a stable molecular structure, metal matrix can have different chemical resistance and corrosion resistance depending on the metal of selected, solid self-lubricating bearings and therefore has excellent chemical resistance and corrosion resistance.
7. The cost of the product more competitive, compared with similar products, long working life, required little maintenance, replacement replacement cycle is long, a good performance.

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